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3 Things to Consider for Your Hardware Prototyping
One of the most exciting stages of an engineering project is when the hardware arrives in the lab for the first time ready for commissioning before integration testing. This typically can mean long hours for all the engineers on the project so how can we try and reduce this time and minimize the issues which may arise.
1. Think how you will test it from day one – All engineers know the cost of implementing fixes increases as the development progresses. It is more expensive to fix a pin out error once the design has been fixed and manufactured than during an early design review for example. This is the same for testing, thinking of how you will test it from day one and what test equipment you might need.
2. Think about what to include in the design – During the design of the hardware several design features and functions may need to be included to allow testing of the board with greater ease. The most simple and often implemented test provision is placing test points on all voltage rails being able to monitor the outputs of clocks and resets is also important, for this reason it is good practice to place test points on the reset line and correctly terminate an unused clock buffer and add test points allowing the clock to be probed with ease. Many modern high performance devices also have on die temperature diodes which can be used during your testing to determine the junction temperature of the die is acceptable, provided you can access these points.
3. Simple RTL – If you have a complicated design at both the hardware and FPGA level it can be best to develop a more simplified cut down version of the RTL to aid in the testing of the board and the interface between the FPGA and the peripheral. This is especially the case if you are designing high speed interfaces. This cut down RTL could be used in conjunction with chip scope to capture data and block rams which have been pre loaded with data patterns to act as stimulus. This can especially be the case when using ADCs and DACs connected to a FPGA the reprogrammable nature of the FPGA should be utilized to the maximum to develop designs which will allow parametric testing of the ADC and DAC for instance Noise Power Ratio, Spurious Free Dynamic Range and effective number of bit calculations. You should also aim to capitalize on the resources provided by the FPGA especially system monitor and XADC which can be very useful for monitoring the voltage rails on die and hence helping verify the power integrity analysis.
What if it does not go to plan? The first thing to do is not panic, for many issues you will probably not be the first person to face this issue(s) though it may feel like it. Revisit the design schematics, layout and read the data sheets and any errata’s again also have a look on some of the very helpful websites like All Programmable Planet or the Xilinx Forums there are plenty of helpful ones out there.
By Adam Taylor